🧪 Maxtop Metalworking Fluid Emulsion Stability Solution

Boost Processing Reliability · Extend Fluid Life · Reduce Maintenance Costs

In modern metalworking operations, unstable emulsions are one of the most common fluid-related issues. Symptoms like oil separation, floating oil, foul odors, or rapid degradation can lead to poor cooling, tool wear, corrosion, and even product rejection. Maxtop delivers a comprehensive solution to improve emulsion stability and ensure long-lasting performance in your machining operations.

❓ Why Do Metalworking Emulsions Become Unstable?

✅ Maxtop’s Solution for Long-Term Emulsion Stability

1️⃣ Advanced Multi-Emulsifier System

Maxtop metalworking fluids use a hybrid emulsifier technology that includes:

• Non-ionic + anionic emulsifiers for broad water compatibility

• Co-stabilizers such as polyether-based surfactants for improved shear resistance

• Optimized droplet size (100–300nm) for uniform dispersion and long-term stability

🔬 Benefit: Strong emulsion retention in both soft and hard water environments.

2️⃣ Water Quality Adaptation & Support

Maxtop offers full support for water testing and usage:

• Guidance for water hardness, pH, and conductivity

• Recommendations for soft or RO-treated water

• Customized fluid mixing ratios based on water conditions

📈 Case Study: A customer operating with 300 ppm hard water reported stable emulsion for over 4 weeks without any oil separation.

3️⃣ Oil Contamination Resistance

Maxtop’s formula includes anti-mixed-oil stabilizers to combat external oil ingress:

• Promotes faster separation and easier skimming of foreign oils

• Prevents emulsion destabilization caused by cross-contamination

4️⃣ Biostability and Odor Control

Our fluids feature environmentally friendly biocides:

• Broad-spectrum, low-toxicity antimicrobial agents

• Protects emulsifiers from microbial degradation

• Odor control for up to 12 weeks under normal usage

5️⃣ pH Buffering System for Stability

To prevent acidification or rapid pH shifts:

• Built-in organic buffer system keeps pH in the ideal 8.5–9.2 range

• pH fluctuation within ±0.5 during regular use

• Protects metal surfaces and maintains emulsion structure

🌟 Why Choose Maxtop Metalworking Fluids?

📌 Recommended Applications

Maxtop metalworking fluids are ideal for:

• CNC turning, milling, and machining centers

• Automotive, aerospace, and medical device manufacturing

• Precision cutting of aluminum, stainless steel, copper, and more